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Status |
Year |
Model |
Condition |
Price |
Listing # |
Email us |
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2009 |
FACE-SS CNC Face Routing & Drilling |
NEW |
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010610-K |
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The KVAL FACE-SS is a computer-controlled router and
drill for mortise lock function holes, viewers and
routed pockets necessary for exit devices and card
locks. The machine features four 3HP TEFC high
frequency routers. Two routers are mounted above the
door and two routers are mounted below the door. All
holes larger than 3/8 are routed either into one of
the door faces for half holes, or from both sides
for through holes, with the bits almost touching in
the middle of the bore. This eliminates any danger
of tear-out on the door face.
For holes smaller than 3/8, two 1/3HP TEFC high
frequency motors, each equipped with quick change
chucks are mounted above the door and two identical
motors are mounted below the door.
The main carriage for X-axis travel is mounted on
35mm precision rail bearing ways. Precision rail
bearing ways are also used for the Y-axis and Z-axis
movements. All three axes are powered by AC servo
motors. Computer control is provided with a solid
state motion controller that is connected to a PC
computer, which provides the operator interface and
program storage.
KVAL software makes it simple for the non-programmer
to quickly and efficiently create and run new lock
templates. Once created, literally thousands of
templates can be stored for immediate retrieval,
making machine set-up almost instantaneous. Template
naming and retrieval methods can be customized,
including selection from a bar code affixed to the
door itself. Inquire for more details. |
To create a new template, the Windows-based program
developed by KVAL provides a menu to add holes,
slots or rectangles to complete a pattern file. The
software also features a display function to
visually show the operator what has been programmed.
To prevent having to program four patterns for each
lock, selector switches allow a single pattern to be
used for both hands and reverse swing doors.
Typical cycle times for the Face are 60 seconds for
a lever lock prep, including 2-1/8 hole and a pair
of screw holes. Cycle times for function holes for
most mortise locks are also about 60 seconds. Card
lock preps take 120-150 seconds, depending on the
brand and door core.
Machining Specifications:
Door height:
max. 120"
min. 60" |
Door width:
max. 48"
min. 12" |
Door thickness:
max. 2-1/4"
min. 1-3/8" |
Training: Five days of training is
required in our plant for operators. This includes
programming, machine operations and maintenance. Travel and
lodging is not included in machine price.
Installation: Included in the price. KVAL provides a
technician for three days in customer's plant for machine
set-up and operator training. Customer is responsible for
uncrating, positioning and connecting air and electrical
service, and providing a high speed internet connection to
the machine's computer prior to the KVAL technician's
arrival.
NOTE: Table height FACE-SS, from top of casters to floor, is
42". If the FACE-SS is used in line with the Edge-SS or
other existing Kval door machining equipment, 3-1/2" spacers
will have to be ordered for each machine in the line. Prices
for the required spacers will be provided upon receipt of
the list of machines that will need to be raised.
SHIPPING SPECIFICATIONS:
Footprint Size: 119-1/2" x 106-3/4"
Crated Dimensions: 16'L x 8'W x 6'H
Shipping Weight: 6,000 lbs.
{UL} Electrical panel is built according to Underwriter's
Laboratories specifications and the UL label is applied.
Prices FOB KVAL Plant in Petaluma, CA. |
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Status |
Year |
Model |
Condition |
Price |
Listing # |
Email us |
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2009 |
EDGE-SS CNC Door Edge Mortising
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NEW |
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010610A-K |
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The Edge SS is a computer-controlled router designed
to machine architectural doors for Hinge pockets,
T-strikes, concealed closures, flush bolts, leaf and
European hinges, end pivots and re-railing & re-stiling
or other mortises up to 4-1/2 deep that can be cut
with a router bit. Optional secondary mortising unit
makes it possible to also machine deep mortise locks
up to 5-1/2 deep.
Design features include two heavy duty 7-1/2 HP 3
phase high frequency motors mounted to carriage that
pivots from 0 to 3 degrees bevel. One motor is right
hand rotation and the second motor is left hand
rotation. The computer automatically selects the
proper motor to cut into the door to eliminate
chipout and then switches to the second motor, if
necessary, to prevent chipout at the other end of
the cut.
AC servomotors, precision rack and pinion and ball
screw drives are used for X, Y and Z travel. The X
axis travel is 130", the Y axis travel is 20" and Z
axis travel is 9-1/2". Feed speeds up to 2400 inches
per minute can be programmed.
For control, our ergonomically located electrical
panel contains a Pentium compatible computer
connected to a solid state motion controller. The
computer allows an almost limitless number of
routing patterns to be stored for instantaneous
set-up.
Edgemenu
Software: Programming has been developed to
automatically generate the most common CNC
programming with graphics screens.
For example, one
graphic screen shows a drawing of a door stile with
hinge pockets. The operator just fills in blank
dimensions for hinge depth, locations, backset
radius and bevel and the computer tells the machine
what to do. If the pattern is a standard, it can be
named Ceco, for example, and recalled without
re-typing dimensions next time.
The same method is used with other screens for flush
bolts, roller catches, T strikes, dead bolt plates
and mortise locks. The software also makes it simple
to put together combination programming with fill in
the blanks for mortising locations so continuous
machining can be done. For example, the router could
automatically machine a top manual flush bolt then
move down to machine a dead bolt plate, a T
strike, then and the bottom manual flush bolt.
The machine tabletop is L shaped and consists of
inverted caster wheels so doors are easy to
position. The L shape allows routing of either
rails or stiles by rotating the door. Three
doorstops are provided at 4 intervals. The first
stop at the corner of the L table is used for both
stile and rail routing depending on door
orientation. For opposite swing doors the middle and
far end stops are used for rails and stiles. This
makes it easy to machine top and bottom flush bolts
and a T strike without turning the door over.
In operation, the operator can enter the details for
the next door while the current door is being
processed, so no time is lost between jobs. The
screen and switches are used to select door
thickness, position of machining and left or right
hand machining. For instance, a T strike pattern
called SCHLAGET is specified at 44-1/2, the
operator selects SCHLAGET as the pattern, enters
44-1/2 and when the next door is clamped in
position, the machine automatically machines the T
as specified. If the next door gets the same
treatment, the Start button can be pressed again
to repeat the pattern.
Machining Specifications:
Door height:
max. 120"
min. 60" |
Door width:
max. 48"
min. 12" |
Door thickness:
max. 2-1/4"
min. 1-3/8" |
Training: Five days of training is required in Kval
plant for operators. This includes programming,
machine operations and maintenance. Travel and
lodging is not included in machine price.
Installation: Included in the price. KVAL provides a
technician for three days in customer's plant for
machine set-up and operator training. Customer is
responsible for uncrating, positioning and
connecting air and electrical service, and providing
a high speed internet connection to the machine's
computer prior to the KVAL technician's arrival.
{UL} Electrical panel is built according to
Underwriter's Laboratories specifications and the UL
label is applied.
Prices FOB KVAL Plant in Petaluma, CA.
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©
2008 KVAL Inc. All Rights Reserved. 825
Petaluma Blvd South - Petaluma, CA 94952
Last updated
01/07/2010 |
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