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The Alliance System functions as a single
door machine with multiple stations
controlled from a central console.
Integrated KVAL software tracks each door as
it progresses, automatically setting up the
next station just as the door arrives. This
allows the Alliance to machine five
different doors for five different
specifications simultaneously; no setup time
is required between doors. Average
productivity is one minute door-to-door for
hinges and cylindrical or mortise locks:
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ON-2010 - Door Feeder &
Rotator
The ON-2010 feeds
doors into the
Alliance door
processing system. A
sophisticated
Schmalz vacuum
system self adjusts
for flush or panel
doors up to 2-1/4
to 4x 10, and
weighing up to
300lbs. Available
options include a
bar code scanner for
door ends, dual door
stack feeding and
automatic door
rotation for swing.
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Auto-Feed Face -
Face Routing &
Drilling
The KVAL
Auto-feed
Face is a
computer-controlled
router and
drill for
mortise lock
function
holes,
viewers and
routed
pockets
necessary
for exit
devices and
card locks.
The machine
features
four high
frequency
routers, two
mounted
above the
door and two
below. All
holes larger
than 3/8
are routed
either into
the door
face for
half holes,
or through
both sides
for through
holes, with
the bits
almost
touching in
the middle
of the bore.
This
eliminates
any danger
of tear-out
on the door
face.
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Architect-DI
DM II -
Mortise
Hinge & DM
Locks
Kvals Architect
di DM II is both
a hinge and deep
mortise lock
processor. In
less than sixty
seconds door to
door, this
station routs,
pre-drills and
corner squares
up to four hinge
pockets. When
required, it
also
simultaneously
routs the lock
side with a 10HP
high frequency
router using a
1 solid carbide
bit, for deep
pocket locks.
All motions are
now fully CNC
including each
pre-drill hole
location and
hinge pocket
depths
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Auto-Feed Edge STS -
Edge Door Mortising
The Edge STS
completes any
boring and
mortising
required on the
lock edge of the
door. Machining
heads optionally
include four
corner square
chisels, 1 bore
for 161 preps,
with two three
heavy duty 7-1/2
HP high
frequency
routers - one
set-up as
counter rotating
head to
eliminate
chipping the
door face. An
additional 10HP
router is
provided with a
solid 13/16
carbide tool for
mortise pockets
smaller than 1
in width. Corner
square chisels
and pre-drill
for screws are
available
options.
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DL-NCC - CNC
Door Light Cut-Out
with auto corner
squaring
KVAL's DL-NCC
Numerically-Controlled
Door Light
Cut-Out
Machine is
designed to
rout lock
face holes,
viewer
holes, and
lights in
doors made
of
fiberglass,
steel or
wood.
Features
include
automatic
door
positioning
and routing
cycle for
lock face
holes and
door light
cutouts.
Automatic
corner
squaring is
now an
option.
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RAIL STS - Door
Stacker End
detail routers &
drills
The Rail STS
is a double
sided end
work station
and
automatic
stacker.
Both end
work
carriages
feature two
7-1/2 HP HF
routers, one
of which is
counter
rotating for
arm
clearance
cuts. A deep
drill head
bores flush
bolt rod
holes as
deep as 12.
Corner
square
chisels are
an available
option. Door
ends are
processed
simultaneously
for all end
work details
including
flush bolts,
closures,
holders,
pivots,
sweep
cut-outs and
more.
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60 SECONDS DOOR TO DOOR! |
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Squared hinges with screws holes
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Cylinder
locks with screws holes.
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Mortise
locks with function holes
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Auto
routing and squaring for vision
panels.
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Flush
bolts including deep drills to 12
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End
detailing for closers, holders &
roller catches.
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The key to the Alliance Line is optimized routing and boring stations
combined with software that makes the line function as a single machine with
multiple clamping fixtures. Doors in process are treated uniquely with
automatic setup occurring just as the door arrives at each station. Every
door in process can be completely different so you can keep orders grouped
in order sequence. |
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ON-2010 |
AUTO-FEED FACE |
ARCHITECT-DIDM
II |
AUTO-FEED EDGE
STS |
DL-NCC |
RAIL STS |
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©
2008 KVAL Inc. All Rights Reserved. 825
Petaluma Blvd South - Petaluma, CA 94952 Last updated
04/19/2010 |
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